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Manufacturing and processing: Inventory software for embroidery studios

Inventory software for embroidery studios that tracks thread by colour and the items awaiting embroidery per order, so a job does not stall on an empty cone or a missing garment.

Inventory software for embroidery studios. Inventory that shows present, reserved and usable stock separately. Example with demonstration data.

Where stock drifts for embroidery studios.

An embroidery studio works with dozens of thread colours, several kinds of backing and a stream of garments arriving per order. Thread runs out mid job because nobody noticed the last cone of a popular colour was half empty. Garments from different clients sit side by side in the studio, and one client's stack of black polos looks just like another's. With supplied items it is not always clear how many arrived. And for embroidery studios that buy in themselves, there is leftover stock from earlier orders that nobody remembers.

Inventory software for embroidery studios

Example
  1. 1

    Track thread and backing

    Done

    Every thread colour and type of backing gets a record with current stock, in cones or rolls.

  2. 2

    Receive items per order

    In progress

    Supplied and purchased items are counted on arrival by style, colour and size and linked to the order and owner.

  3. 3

    Book usage and rejects

    Next

    After stitching, thread and backing usage is booked and items are written off based on the job card count.

From receipt to use.

Track thread and backing

Every thread colour and type of backing gets a record with current stock, in cones or rolls. When a job starts, the expected usage based on stitches is reserved. When a colour drops below an agreed level, purchasing gets a signal before the last cone goes on the machine.

Receive items per order

Supplied and purchased items are counted on arrival by style, colour and size and linked to the order and owner. They get a fixed spot or a label, so they are not mixed up with another order's items. Differences from the packing slip are logged straight away.

Book usage and rejects

After stitching, thread and backing usage is booked and items are written off based on the job card count. Rejects are recorded separately with the owner: with supplied items the client needs to know what happened, with your own stock the loss is the studio's.

Alongside your purchasing and suppliers.

Many embroidery studios track thread by eye and items on a list per order. We take over existing lists and count thread and backing once at the start. Thread suppliers have their own colour codes, which we use as the basis. Purchasing owns orders; the studio floor owns counts and usage. Client items remain the client's property and are kept apart from your own stock.

Count thread or estimate usage

Counting cones is accurate but takes time. Estimating usage from stitches is automatic but drifts because of thread breaks and leftovers. A combination works: estimate per job and count periodically to correct. Stock stays reliable enough without counting every day. How often you count is agreed per thread type.

Own garment stock or per order

A small stock of popular polos and jackets makes quick orders possible but ties up cash and space. Buying per order keeps the studio clear but leaves you dependent on the supplier. The system shows which items keep coming back, so the decision rests on data. Leftovers from earlier orders become visible this way too.

Supplied items apart or mixed

Storing supplied items alongside your own stock is practical but needs clear labels. A separate spot per order avoids confusion but takes space. The system can record a location per order, so everyone knows where the items are. When an order is finished, that location is released again so the studio stays organised.

Which stock we record.

We set up thread per colour and backing per type, with reservations per order, receipt of supplied garments with their owner and booking of usage and rejects after embroidering. Together we walk through an ordinary week of orders, and an order where a thread colour runs out halfway while a customer supplies three pieces too few. Reorder signals per supplier, own garment stock and locations in the workshop you add later.

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Can we link thread colours from different suppliers?

Yes. If a colour is available from two suppliers under different codes, we link them. When you run short, you see which alternative exists. Whether it truly looks the same remains the studio's judgement. The link is kept for later orders.

How do we know how much thread a job uses?

Usage can be estimated from the stitch count per colour in the stitch file. It is not exact, but it is enough to see whether stock will last before a job starts. Periodic counts correct the estimate.

What do we do with items left over after an order?

Supplied items go back to the client, and the record shows how many. Purchased items return to free stock with style, colour and size. They can then be used for a later order or a sample.

Do we have to label every cone?

Not necessarily. Thread cones usually already carry the supplier's colour code. We track stock per code without following each cone individually. A label of your own only helps for special threads or large rolls of backing.

Know what is really there.

Start with a short intake. Then we schedule a call to show the software with your services, team and way of working.

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Your intakeInventory software for embroidery studios Being filled in Ready for the call
What you want

Inventory software for embroidery studios: thread by colour, backing and supplied or purchased items per order, with shortfalls visible before starting.

Parts
  • Track thread and backing
  • Receive items per order
  • Book usage and rejects
What happens next
Intakenow, a few minutes
Call and demoafter our reply
Setuptogether with you
Liveonce everything is ready
Price Investment and licenceA one-off investment in your software and a fixed monthly licence for hosting, updates and support. You hear the amounts in the call.

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