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Food and specialist retail: Digital job cards for ice cream makers

Digital production cards for ice cream makers that record the recipe, quantity, ageing time and ingredient batch codes for every flavour batch, from mix to filled tub.

Digital job cards for ice cream makers. A digital job card that tracks preparation, execution and handover. Example with demonstration data.

What a job card for ice cream makers should hold.

In the production room of ice cream makers, several flavours are made in a day by different people, sometimes spread over more than one day: the mix is made and pasteurised, ages overnight and is churned the next day. A whiteboard or note says which flavour to make, but not which batch of milk or nut paste was used, who did it or whether the ageing time was met. If a complaint comes in later, or a supplier recalls a batch, there is no way to trace which tubs are affected. And when someone else finishes a batch than the person who started it, details get lost.

Digital job cards for ice cream makers

Example
  1. 1

    Prepare the production card

    Done

    Every planned batch has a production card with the recipe, the quantity, ingredients with their amounts and the steps: make the mix, pasteurise, age and churn.

  2. 2

    Record batches and steps

    In progress

    When making the mix, staff note which batch of the key ingredients was used, or scan the packaging.

  3. 3

    Label tubs and release

    Next

    After churning, the number of tubs from the batch is recorded.

From preparation to signed-off card.

Prepare the production card

Every planned batch has a production card with the recipe, the quantity, ingredients with their amounts and the steps: make the mix, pasteurise, age and churn. Whoever starts sees exactly what to do. If the quantity changes, the card recalculates the ingredients.

Record batches and steps

When making the mix, staff note which batch of the key ingredients was used, or scan the packaging. Each step is ticked off with time and name. If the ageing time has not been reached yet, the card shows it, so nobody churns the batch too early.

Label tubs and release

After churning, the number of tubs from the batch is recorded. Each tub gets a label with flavour, production date and batch number. The batch then goes into the freezer room and appears in stock. If a question comes up about a tub, you can trace which batch and which ingredient lots it came from.

No more paper and loose photos.

Recipes are often kept in a binder or spreadsheet, ingredient batch details on the packaging and production on a whiteboard. The production card brings those together. Recipes remain the maker's property and are visible only to those with access. Labels can be printed on the existing printer if it can print from a browser. The till stays separate; the production card is about what is made, not what is sold.

All ingredients or only higher risk ones

Recording the batch of every ingredient is thorough but takes time on every batch. Recording only ingredients with higher risk or shorter shelf life, such as dairy, eggs and nuts, is more workable. For sugar and stabilisers, one batch per week can be enough. Agree together which ingredients fall into which group.

Tablet in the production room or printed

A tablet lets staff tick off steps and enter batches directly, but it has to cope with damp and cold. A printed card entered afterwards also works, but leaves a gap between the work and the record. If you run many batches a day, a screen is more useful.

Fixed batch size or decided each time

A fixed batch size per flavour keeps the recipe simple and the yield predictable. Deciding each time suits a business where demand varies a lot. The production card does both: a standard size that staff can change, with ingredients scaling automatically. Nobody in the production room has to do sums when half a batch extra is needed.

What goes on the job card.

Per flavour batch a production card is ready with recipe and steps, batches of the main ingredients are recorded and the tubs get a label with the batch number. Before the kitchen works with it, we go through an ordinary production day together and a batch made by two people, to see whether the handover is right. Scanning packaging and the link with stock can be switched on when the time comes.

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In a recall, can we see which tubs are affected?

Yes, if that ingredient's batch was recorded against the production batch. You search by ingredient batch and see which production batches and tubs came from it, and whether they are still in the freezer or already sold. You can act in a targeted way.

Can everyone in the production room see the recipes?

Only people you give access. You can set it so staff see the quantities for a batch without being able to view or edit the full recipe. Only the person designated for it can change recipes.

What if a batch fails?

The batch is closed with a reason, such as ageing too short or a mistake in the mix. The ingredients are booked as used and a new production card is created. You can see how much was lost and why.

Can we print labels with the production date?

Yes. After churning, a label can be printed for each tub with flavour, production date, batch number and allergens if you want. Whether that runs on a label printer or a normal printer depends on what is already in the production room.

Job cards that come back complete.

Start with a short intake. Then we schedule a call to show the software with your services, team and way of working.

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What you want

Digital job cards for ice cream makers: production cards per flavour batch with recipe, quantities, ageing time and batch codes, so every tub is traceable.

Parts
  • Prepare the production card
  • Record batches and steps
  • Label tubs and release
What happens next
Intakenow, a few minutes
Call and demoafter our reply
Setuptogether with you
Liveonce everything is ready
Price Investment and licenceA one-off investment in your software and a fixed monthly licence for hosting, updates and support. You hear the amounts in the call.

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